Prediction of the hot flow behaviour of a third generation advanced high-strength hot-formable steel

Authored by

Philipp Althaus, Radhakanta Rana, Hendrik Wester, Johanna Uhe, Bernd Arno Behrens

Abstract

Medium manganese steels provide numerous benefits in hot forming, including reduced blank reheating temperatures and critical quenching rates compared to conventional boron-added steels. Moreover, their enhanced strength and ductility make them a promising material for lightweight components in the mobility sector. In this study, the flow behaviour of a novel medium manganese steel is characterised and modelled to enable the simulation of hot forming processes. A forming and quenching dilatometer is utilised for isothermal tensile tests at different forming temperatures and strain rates. The specimens undergo heat treatment prior to forming, following a process route that includes annealing, cooling, and reheating to replicate the heat treatment at the steel producer and the hot forming at the parts manufacturer. An in-situ optical measurement system is used to determine the strains with digital image correlation. The experimental flow curves are modelled using various phenomenological hardening laws. Finally, the applicability of the hardening laws is verified by the simulation of a tensile test that was not used for modelling. The best prediction accuracy was achieved by the modified Norton-Hoff law, which provided a root mean square error of 14.4% during model calibration and a low mean absolute percentage error of 1.3% during validation.

Details

Organisation(s)
Institute of Metal Forming and Metal Forming Machines
External Organisation(s)
Tata Steel Europe Limited
Type
Article
Journal
Manufacturing Review
Volume
13
Publication date
20.02.2026
Publication status
Published
Peer reviewed
Yes
ASJC Scopus subject areas
Industrial and Manufacturing Engineering
Electronic version(s)
https://doi.org/10.1051/mfreview/2026002 (Access: Open )
 

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